KK029050 Mechanical Engineering design

Hiroshima University Syllabus

Japanese

Academic Year 2024Year School/Graduate School School of Engineering

Lecture Code KK029050 Subject Classification Specialized Education

Subject Name Mechanical Engineering design

Subject Name
（Katakana）　

Subject Name in
English Mechanical Engineering design

Instructor IBARAKI SOICHI

Instructor
(Katakana) イバラキ　ソウイチ

Campus Higashi-Hiroshima Semester/Term 3rd-Year, Second Semester, 4Term

Days, Periods, and Classrooms (4T) Thur5-8

Lesson Style Lecture Lesson Style
(More Details) 　

[This class is in graduate level but open to some undergrad students. If you are interested in enrolling in this class, please ask the admin office]
The lecture will be entirely in English in 2024.
A quiz (a short report) will be given in each class. No final exam.

Credits 2.0 Class Hours/Week 　 Language of Instruction E : English

Course Level 4 : Undergraduate Advanced

Course Area（Area） 25 : Science and Technology

Course Area（Discipline） 09 : Mechanical Engineering

Eligible Students AIMS-HU exchange students and Japanese/international students　

Keywords Positioning system, mechanical element, motion accuracy, measurement, kinematics, kinematic modelling.

Special Subject for Teacher Education 　 Special Subject 　

Class Status
within Educational
Program
(Applicable only to targeted subjects for undergraduate students)
Criterion referenced
Evaluation
(Applicable only to targeted subjects for undergraduate students)

Class Objectives
/Class Outline This lecture teaches fundamental and practical knowledge to design a positioning mechatronics system, where the accuracy of motion is essential. Students will have basic and practical knowledge on mechanical elements in a positioning system, such as a servo motor, a ball screw, a linear motor, a guideway, and an encoder. Its principle, as well as causes for error motions, is studied. Measurement instruments and methodologies for error motions of a positioning system is lectured.
For a multi-axis positioning system, new measurement methodologies based on the machine's kinematic model is lectured. The theory to derive the machine kinematic model based on the coordinate transformation, model-based measurement schemes, error cause diagnosis, and numerical compensation are studied. This lecture mainly considers a positioning system in a machine tool.

Class Schedule Class 1 Mechanical elements in a positioning system
Class 2 Servo motors and ball screw
Class 3 Guideways and linear encoders
Class 4 Length measurement by a laser interferometer
Class 5 Error motions of a linear axis and their measurement.
Class 6 Error motions of a rotary axis and their measurement
Class 7 Kinematic model for three-axis machines with orthogonal linear axes.
Class 8 Derivation of kinematic model based on the coordinate transformation.
Class 9 Kinematic model for three-axis machines with orthogonal linear axes. Derivation of kinematic model based on the coordinate transformation.
Class 10 Kinematic model for three-axis machines with orthogonal linear axes. Derivation of kinematic model based on the coordinate transformation.
Class 11 Kinematic model for five-axis machines with two rotary axes. Derivation of kinematic model based on the coordinate transformation.
Class 12 Kinematic model for five-axis machines with two rotary axes. Derivation of kinematic model based on the coordinate transformation.
Class 13 Application of machine kinematic model. Model-based measurement and error compensation.
Class 14 Kinematic modelling of an industrial robot.
Class 15 Kinematic modelling of an industrial robot.

quiz (a short report) will be given in each class. There may be an in-class quiz in some classes. No final exam.

Text/Reference
Books,etc. 　Textbook:
「工作機械の空間精度 ―3次元運動誤差の幾何学モデル・補正・測定―」．著：茨木創一．森北出版．
Reference:
「精密位置決め・送り系設計のための制御工学」著：松原厚．森北出版

PC or AV used in
Class,etc. 　

(More Details) Textbook, handouts, visual aids (Video/PC/Others）

Learning techniques to be incorporated 　

Suggestions on
Preparation and
Review The textbook is to review the last half of this lecture. Basic knowledge on the machine kinematics and the coordinate transformation will be required, and the textbook will be helpful for your understanding.

Requirements

Grading Method Quiz at every class, and a couple of reports.

Practical Experience

Summary of Practical Experience and Class Contents based on it

Message

Other Online anonymous poll service will be used in the class. Please bring a PC or a smartphone with wi-fi connection. Class slides will be available by each class on moodle

Please fill in the class improvement questionnaire which is carried out on all classes.
Instructors will reflect on your feedback and utilize the information for improving their teaching.

Academic Year	2024Year	School/Graduate School	School of Engineering
Lecture Code	KK029050	Subject Classification	Specialized Education
Subject Name	Mechanical Engineering design
Subject Name （Katakana）
Subject Name in English	Mechanical Engineering design
Instructor	IBARAKI SOICHI
Instructor (Katakana)	イバラキ　ソウイチ
Campus	Higashi-Hiroshima	Semester/Term	3rd-Year, Second Semester, 4Term
Days, Periods, and Classrooms	(4T) Thur5-8
Lesson Style	Lecture	Lesson Style (More Details)
[This class is in graduate level but open to some undergrad students. If you are interested in enrolling in this class, please ask the admin office] The lecture will be entirely in English in 2024. A quiz (a short report) will be given in each class. No final exam.
Credits	2.0	Class Hours/Week		Language of Instruction	E : English
Course Level	4 : Undergraduate Advanced
Course Area（Area）	25 : Science and Technology
Course Area（Discipline）	09 : Mechanical Engineering
Eligible Students	AIMS-HU exchange students and Japanese/international students
Keywords	Positioning system, mechanical element, motion accuracy, measurement, kinematics, kinematic modelling.
Special Subject for Teacher Education		Special Subject
Class Status within Educational Program (Applicable only to targeted subjects for undergraduate students)
Criterion referenced Evaluation (Applicable only to targeted subjects for undergraduate students)
Class Objectives /Class Outline	This lecture teaches fundamental and practical knowledge to design a positioning mechatronics system, where the accuracy of motion is essential. Students will have basic and practical knowledge on mechanical elements in a positioning system, such as a servo motor, a ball screw, a linear motor, a guideway, and an encoder. Its principle, as well as causes for error motions, is studied. Measurement instruments and methodologies for error motions of a positioning system is lectured. For a multi-axis positioning system, new measurement methodologies based on the machine's kinematic model is lectured. The theory to derive the machine kinematic model based on the coordinate transformation, model-based measurement schemes, error cause diagnosis, and numerical compensation are studied. This lecture mainly considers a positioning system in a machine tool.
Class Schedule	Class 1 Mechanical elements in a positioning system Class 2 Servo motors and ball screw Class 3 Guideways and linear encoders Class 4 Length measurement by a laser interferometer Class 5 Error motions of a linear axis and their measurement. Class 6 Error motions of a rotary axis and their measurement Class 7 Kinematic model for three-axis machines with orthogonal linear axes. Class 8 Derivation of kinematic model based on the coordinate transformation. Class 9 Kinematic model for three-axis machines with orthogonal linear axes. Derivation of kinematic model based on the coordinate transformation. Class 10 Kinematic model for three-axis machines with orthogonal linear axes. Derivation of kinematic model based on the coordinate transformation. Class 11 Kinematic model for five-axis machines with two rotary axes. Derivation of kinematic model based on the coordinate transformation. Class 12 Kinematic model for five-axis machines with two rotary axes. Derivation of kinematic model based on the coordinate transformation. Class 13 Application of machine kinematic model. Model-based measurement and error compensation. Class 14 Kinematic modelling of an industrial robot. Class 15 Kinematic modelling of an industrial robot. quiz (a short report) will be given in each class. There may be an in-class quiz in some classes. No final exam.
Text/Reference Books,etc.	Textbook: 「工作機械の空間精度 ―3次元運動誤差の幾何学モデル・補正・測定―」．著：茨木創一．森北出版． Reference: 「精密位置決め・送り系設計のための制御工学」著：松原厚．森北出版
PC or AV used in Class,etc.
(More Details)	Textbook, handouts, visual aids (Video/PC/Others）
Learning techniques to be incorporated
Suggestions on Preparation and Review	The textbook is to review the last half of this lecture. Basic knowledge on the machine kinematics and the coordinate transformation will be required, and the textbook will be helpful for your understanding.
Requirements
Grading Method	Quiz at every class, and a couple of reports.
Practical Experience
Summary of Practical Experience and Class Contents based on it
Message
Other	Online anonymous poll service will be used in the class. Please bring a PC or a smartphone with wi-fi connection. Class slides will be available by each class on moodle
Please fill in the class improvement questionnaire which is carried out on all classes. Instructors will reflect on your feedback and utilize the information for improving their teaching.

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