K5107010 Plastic Working and Powder Metallurgy II

Hiroshima University Syllabus

Japanese

Academic Year 2024Year School/Graduate School School of Engineering

Lecture Code K5107010 Subject Classification Specialized Education

Subject Name 成形加工学II

Subject Name
（Katakana）セイケイカコウガク　２

Subject Name in
English Plastic Working and Powder Metallurgy II

Instructor SASAKI GEN,MATSUGI KAZUHIRO

Instructor
(Katakana) ササキ　ゲン,マツギ　カズヒロ

Campus Higashi-Hiroshima Semester/Term 3rd-Year,  Second Semester,  3Term

Days, Periods, and Classrooms (3T) Weds5-8：ENG 108

Lesson Style Lecture Lesson Style
(More Details) 　

Lecture：
Face-to-face lessons in principle after taking sufficient measures against corona infection

Credits 2.0 Class Hours/Week 　 Language of Instruction J : Japanese

Course Level 4 : Undergraduate Advanced

Course Area（Area） 25 : Science and Technology

Course Area（Discipline） 09 : Mechanical Engineering

Eligible Students Students in the fourth year of the course of Mechanical Systems Engineering

Keywords Processing method (3), casting (12), Powder processing (12)

Special Subject for Teacher Education 　 Special Subject 　

Class Status
within Educational
Program
(Applicable only to targeted subjects for undergraduate students) This class belongs to the "Field of specialty: Material and processing science" in the specialized subjects of the course of the Clustr 1: Mechanical Systems Engineering, and offers deep knowledge and deep understanding about the specialized technology on the basis of fundamental subjects which the students have learned.

Material Science, Mechanical Material I and II, Fusion and Solidification Processings I, and Theory of Plasticity are the foundations of this class.
Criterion referenced
Evaluation
(Applicable only to targeted subjects for undergraduate students) Program of Mechanical Systems Engineering
（Abilities and Skills）
・Acquring basis of mechanical system engineering steadily and developing the applied skill.

Program of Material Processing
（Abilities and Skills）
・Acquiring basis of mechanical system, material creation and processing engineering steadily, and being able to apply

Program of Energy Transform Engineering
（Abilities and Skills）
・Acquring basis of mechanical system engineering steadily and developing the applied skill.

Class Objectives
/Class Outline This class consists of lectures on powder metallurgy and casting process, which are important sectors of production and processing technology. Students can understand processing principle of powder metallurgy and casting process, important technical issues (perspective for designing good working process), selection of processing method and its improvement through this class. Class objectives are as follows:
1) To acquire the ability to understand and describe the types of casting and their features. (B)
2) To acquire the ability to preparate and design the casting products. (B)
3) To acquire the ability to understand and explain the principles and features of the powder metallurgy processing method. (B)
4) To acquire judgment on introducing sintered parts (powder metallurgy products) into designs of mass-produced equipments. (B)

Class Schedule lesson1 -- Concept of casting
lesson2 -- Various casting process
lesson3 -- Analysis of the casting phenomenon
lesson4 -- Cast iron and its microstructure control
lesson5 -- Defect in casting products
lesson6 -- Special casting process
lesson7 -- Preparation of metal matrix composites by casting
lesson8 -- Introduction of new production technology of sintering-material by powder metallurgy processing method.
lesson9 -- Position occupied in the production and processing outline of powder metallurgy processing method, raw materials
lesson10 -- Molding: transmission of force, lubrication and the movement of the powder in the mold, dimensional accuracy.general properties of the powder.
lesson11 -- Sintering: enhanced binding of the powder particles and the motion of atoms, dimensional changes associated with sintering
lesson12 -- Some sintering mechanisms.
lesson13 -- Features:The material of the sintering machine material, questions of report.
lesson14 -- Development of future expected.
lesson15 -- Spark sintering utilizing electric energy and its sintering mechanism and characteristics of their compacts.

Final examination (twice),
Reports (twice)

Casting part (lesson 1-- lesson 7) will be taught by Sasaki.
Powder metallurgy part (lesson 8-- lesson 15) will be taught by  Matsugi.

Text/Reference
Books,etc. Blackboard, reference book, handouts and PowerPoint will be used in the lecture.
Reference book: 「機械技術者のための材料加工学入門」吉田総仁・京極秀樹・篠崎賢二・山根八洲男著（共立出版）
"Introduction to materials processing science for mechanical engineers", Fusahito Yoshida, Hideki Kyogoku, Kenji Shinozaki and Yasuo Yamane, (Kyoritsu Shuppan Co., Ltd.), ISBN 978-4-320-08144-4

PC or AV used in
Class,etc. 　

(More Details) Blackboard, Reference book, Handouts, PC projector

Learning techniques to be incorporated 　

Suggestions on
Preparation and
Review Perusal of handouts and review of keywords in the class.

Requirements It is desirable that students have already learned Materials Science, Mechanical Material I and II, Theory of Plasticity, and Fusion and Solidification Processings I.

Grading Method Grading is determined by achievement of the "Class Objectives" and learning attitude. The achievement of the "Class Objectives" (80% of grading) is assessed by the written final examination, and the learning attitude (20% of grading) is evaluated by two reports. More than 60% of total grading is necessary for passing.

Practical Experience Experienced

Summary of Practical Experience and Class Contents based on it Our research are powder metallurgy an d casting

Message If you have any questions, please come to the office actively at office hours.
(A) -- (E) shown at the end of each item in the Class Objectives represents the learning and educational objectives of the Cluster 1. (Please visit the following website for more information. URL: http://www.hiroshima-u.ac.jp/mec/kouichi/about/)

Other

Please fill in the class improvement questionnaire which is carried out on all classes.
Instructors will reflect on your feedback and utilize the information for improving their teaching.

Academic Year	2024Year	School/Graduate School	School of Engineering
Lecture Code	K5107010	Subject Classification	Specialized Education
Subject Name	成形加工学II
Subject Name （Katakana）	セイケイカコウガク　２
Subject Name in English	Plastic Working and Powder Metallurgy II
Instructor	SASAKI GEN,MATSUGI KAZUHIRO
Instructor (Katakana)	ササキ　ゲン,マツギ　カズヒロ
Campus	Higashi-Hiroshima	Semester/Term	3rd-Year, Second Semester, 3Term
Days, Periods, and Classrooms	(3T) Weds5-8：ENG 108
Lesson Style	Lecture	Lesson Style (More Details)
Lecture： Face-to-face lessons in principle after taking sufficient measures against corona infection
Credits	2.0	Class Hours/Week		Language of Instruction	J : Japanese
Course Level	4 : Undergraduate Advanced
Course Area（Area）	25 : Science and Technology
Course Area（Discipline）	09 : Mechanical Engineering
Eligible Students	Students in the fourth year of the course of Mechanical Systems Engineering
Keywords	Processing method (3), casting (12), Powder processing (12)
Special Subject for Teacher Education		Special Subject
Class Status within Educational Program (Applicable only to targeted subjects for undergraduate students)	This class belongs to the "Field of specialty: Material and processing science" in the specialized subjects of the course of the Clustr 1: Mechanical Systems Engineering, and offers deep knowledge and deep understanding about the specialized technology on the basis of fundamental subjects which the students have learned. Material Science, Mechanical Material I and II, Fusion and Solidification Processings I, and Theory of Plasticity are the foundations of this class.
Criterion referenced Evaluation (Applicable only to targeted subjects for undergraduate students)	Program of Mechanical Systems Engineering （Abilities and Skills）・Acquring basis of mechanical system engineering steadily and developing the applied skill. Program of Material Processing （Abilities and Skills）・Acquiring basis of mechanical system, material creation and processing engineering steadily, and being able to apply Program of Energy Transform Engineering （Abilities and Skills）・Acquring basis of mechanical system engineering steadily and developing the applied skill.
Class Objectives /Class Outline	This class consists of lectures on powder metallurgy and casting process, which are important sectors of production and processing technology. Students can understand processing principle of powder metallurgy and casting process, important technical issues (perspective for designing good working process), selection of processing method and its improvement through this class. Class objectives are as follows: 1) To acquire the ability to understand and describe the types of casting and their features. (B) 2) To acquire the ability to preparate and design the casting products. (B) 3) To acquire the ability to understand and explain the principles and features of the powder metallurgy processing method. (B) 4) To acquire judgment on introducing sintered parts (powder metallurgy products) into designs of mass-produced equipments. (B)
Class Schedule	lesson1 -- Concept of casting lesson2 -- Various casting process lesson3 -- Analysis of the casting phenomenon lesson4 -- Cast iron and its microstructure control lesson5 -- Defect in casting products lesson6 -- Special casting process lesson7 -- Preparation of metal matrix composites by casting lesson8 -- Introduction of new production technology of sintering-material by powder metallurgy processing method. lesson9 -- Position occupied in the production and processing outline of powder metallurgy processing method, raw materials lesson10 -- Molding: transmission of force, lubrication and the movement of the powder in the mold, dimensional accuracy.general properties of the powder. lesson11 -- Sintering: enhanced binding of the powder particles and the motion of atoms, dimensional changes associated with sintering lesson12 -- Some sintering mechanisms. lesson13 -- Features:The material of the sintering machine material, questions of report. lesson14 -- Development of future expected. lesson15 -- Spark sintering utilizing electric energy and its sintering mechanism and characteristics of their compacts. Final examination (twice), Reports (twice) Casting part (lesson 1-- lesson 7) will be taught by Sasaki. Powder metallurgy part (lesson 8-- lesson 15) will be taught by Matsugi.
Text/Reference Books,etc.	Blackboard, reference book, handouts and PowerPoint will be used in the lecture. Reference book: 「機械技術者のための材料加工学入門」吉田総仁・京極秀樹・篠崎賢二・山根八洲男著（共立出版） "Introduction to materials processing science for mechanical engineers", Fusahito Yoshida, Hideki Kyogoku, Kenji Shinozaki and Yasuo Yamane, (Kyoritsu Shuppan Co., Ltd.), ISBN 978-4-320-08144-4
PC or AV used in Class,etc.
(More Details)	Blackboard, Reference book, Handouts, PC projector
Learning techniques to be incorporated
Suggestions on Preparation and Review	Perusal of handouts and review of keywords in the class.
Requirements	It is desirable that students have already learned Materials Science, Mechanical Material I and II, Theory of Plasticity, and Fusion and Solidification Processings I.
Grading Method	Grading is determined by achievement of the "Class Objectives" and learning attitude. The achievement of the "Class Objectives" (80% of grading) is assessed by the written final examination, and the learning attitude (20% of grading) is evaluated by two reports. More than 60% of total grading is necessary for passing.
Practical Experience	Experienced
Summary of Practical Experience and Class Contents based on it	Our research are powder metallurgy an d casting
Message	If you have any questions, please come to the office actively at office hours. (A) -- (E) shown at the end of each item in the Class Objectives represents the learning and educational objectives of the Cluster 1. (Please visit the following website for more information. URL: http://www.hiroshima-u.ac.jp/mec/kouichi/about/)
Other
Please fill in the class improvement questionnaire which is carried out on all classes. Instructors will reflect on your feedback and utilize the information for improving their teaching.

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