K5031011 Machine Shop Training (a)

Hiroshima University Syllabus

Japanese

Academic Year 2024Year School/Graduate School School of Engineering

Lecture Code K5031011 Subject Classification Specialized Education

Subject Name 工作実習（ａ）

Subject Name
（Katakana）コウサクジツシユウ（　）

Subject Name in
English Machine Shop Training (a)

Instructor MATSUGI KAZUHIRO

Instructor
(Katakana) マツギ　カズヒロ

Campus Higashi-Hiroshima Semester/Term 1st-Year,  Second Semester,  Second Semester

Days, Periods, and Classrooms (2nd) Fri7-9

Lesson Style Practical Lesson Style
(More Details) 　

Practical training:
In principle, face-to-face training after taking sufficient measures against infection, report instruction

Credits 1.0 Class Hours/Week 　 Language of Instruction J : Japanese

Course Level 1 : Undergraduate Introductory

Course Area（Area） 25 : Science and Technology

Course Area（Discipline） 09 : Mechanical Engineering

Eligible Students Students of Cluster I (the 1st year students) and so on

Keywords Maternal Processing, Machining, Precise Measurement, Machine Tool, Joining and Welding, Safety Management and Risk Control

Special Subject for Teacher Education 　 Special Subject 　

Class Status
within Educational
Program
(Applicable only to targeted subjects for undergraduate students)
Criterion referenced
Evaluation
(Applicable only to targeted subjects for undergraduate students) Program of Mechanical Systems Engineering
（Abilities and Skills）
・Developing the ability of solving the technological issues with flexible ideas and creativity.

Program of Transportation Systems
（Comprehensive Abilities）
・Ability of design and action: Ability of constructing designs and getting projects done in related to transportation equipment and coexistence with the environment.

Program of Material Processing
（Abilities and Skills）
・Developing the ability of solving the technological issues with flexible ideas and creativity.

Program of Energy Transform Engineering
（Abilities and Skills）
・Developing the ability of solving the technological issues with flexible ideas and creativity.

Class Objectives
/Class Outline The purpose of the machining training is to learn how to actually operate machine tools and process parts shown in blueprints with the required dimensions and accuracy.In addition to learning about various machining methods, students are also able to learn how to design machines. ・Understand the importance of learning various mechanics, mechanical materials, machining, etc. necessary for manufacturing.
1. Learn about work safety when using machine tools (D)
2. Learn the basic operations of machine tools (D)
3. Be able to determine the machine tools and techniques required to process parts written on blueprints (D)

Class Schedule lesson1: Introduction to shop safety and operation of machine tools.
lesson2: Machine shop training. (Machining the parts of gear pump)
lesson3: Machine shop training. (Machining the parts of gear pump)
lesson4; Machine shop training. (Machining the parts of gear pump)
lesson5: Machine shop training. (Machining the parts of gear pump)
lesson6: Machine shop training. (Machining the parts of gear pump)
lesson7: Machine shop training. (Machining the parts of gear pump)
lesson8: Machine shop training. (Machining the parts of gear pump)
lesson9: Machine shop training. (Machining the parts of gear pump)
lesson10: Machine shop training. (Machining the parts of gear pump)
lesson11: Machine shop training. (Machining the parts of gear pump)
lesson12: Casting and introduction to machine tool operation. (Video)
lesson13:  Lectures and basic operation on machine tools unused in Lesson 2-11.(Other machines)
lesson14: Assembly and adjustment of gear pump. Report guidance.
lesson15:  Driving evaluation of gear pump.

After all lessons are completed, students will be required to submit the report for weeks 3-13.

In lesson 2-5, the students are divided into five groups, and have practical training for two classes as follows:
1. Machine tool I (Turning, Gear cutting, Wire electrical  discharge machining)
2. Machine tool II (Vertical milling, Plain milling)
3. NC Machine (Machining center, NC turning)
4. Hand finishing (Scribing, Drill pressing, Filing)
5. Welding (Electric-arc welding)

Text/Reference
Books,etc. Textbook will be post text on moodle.
Textbook: 第一類（機械系）工作実習参考資料，大学院工学研究科機械システム工学専攻・工学部第一類（機械系）ものづくりプラザ編．

PC or AV used in
Class,etc. 　

(More Details) Textbook, Handouts, Visual materials (Video/PC/Others）

Learning techniques to be incorporated 　

Suggestions on
Preparation and
Review Please study the text book before practical training. Make corrections to the report as instructed.

Requirements Machine Shop Training (a) and (b) are same in the content. To have class with small group, one grade is divided to two groups (Approximately 80 people in each group), and the each group is divided to class (a) and (b), again. Therefore, the student must take only one class, either Machine Shop Training (a) or (b).

Grading Method The students are required to attend all class and to submit the report. The grading is accomplished by behavior in the class and submitted report.

Practical Experience Experienced

Summary of Practical Experience and Class Contents based on it Machining of structural materials is part of research.Introducing research during practical training.

Message This subject is a specialized (basic) subject of the Production System Engineering Course, Energy Engineering Course, Design Engineering Course, and Intelligent Mechanical Engineering Course of the Faculty of Engineering, Category 1 (Mechanical Systems Engineering).The symbol (D) shown at the end of each item in ``Class Goals'' represents each item in the first category of goals (see the URL below for details).
https://www.hiroshima-u.ac.jp/mec/kouichi/about/

Other After second lesson, preparation of Work Hat, clothe, trouse. Details will be explained in the first lesson.

Please fill in the class improvement questionnaire which is carried out on all classes.
Instructors will reflect on your feedback and utilize the information for improving their teaching.

Academic Year	2024Year	School/Graduate School	School of Engineering
Lecture Code	K5031011	Subject Classification	Specialized Education
Subject Name	工作実習（ａ）
Subject Name （Katakana）	コウサクジツシユウ（　）
Subject Name in English	Machine Shop Training (a)
Instructor	MATSUGI KAZUHIRO
Instructor (Katakana)	マツギ　カズヒロ
Campus	Higashi-Hiroshima	Semester/Term	1st-Year, Second Semester, Second Semester
Days, Periods, and Classrooms	(2nd) Fri7-9
Lesson Style	Practical	Lesson Style (More Details)
Practical training: In principle, face-to-face training after taking sufficient measures against infection, report instruction
Credits	1.0	Class Hours/Week		Language of Instruction	J : Japanese
Course Level	1 : Undergraduate Introductory
Course Area（Area）	25 : Science and Technology
Course Area（Discipline）	09 : Mechanical Engineering
Eligible Students	Students of Cluster I (the 1st year students) and so on
Keywords	Maternal Processing, Machining, Precise Measurement, Machine Tool, Joining and Welding, Safety Management and Risk Control
Special Subject for Teacher Education		Special Subject
Class Status within Educational Program (Applicable only to targeted subjects for undergraduate students)
Criterion referenced Evaluation (Applicable only to targeted subjects for undergraduate students)	Program of Mechanical Systems Engineering （Abilities and Skills）・Developing the ability of solving the technological issues with flexible ideas and creativity. Program of Transportation Systems （Comprehensive Abilities）・Ability of design and action: Ability of constructing designs and getting projects done in related to transportation equipment and coexistence with the environment. Program of Material Processing （Abilities and Skills）・Developing the ability of solving the technological issues with flexible ideas and creativity. Program of Energy Transform Engineering （Abilities and Skills）・Developing the ability of solving the technological issues with flexible ideas and creativity.
Class Objectives /Class Outline	The purpose of the machining training is to learn how to actually operate machine tools and process parts shown in blueprints with the required dimensions and accuracy.In addition to learning about various machining methods, students are also able to learn how to design machines. ・Understand the importance of learning various mechanics, mechanical materials, machining, etc. necessary for manufacturing. 1. Learn about work safety when using machine tools (D) 2. Learn the basic operations of machine tools (D) 3. Be able to determine the machine tools and techniques required to process parts written on blueprints (D)
Class Schedule	lesson1: Introduction to shop safety and operation of machine tools. lesson2: Machine shop training. (Machining the parts of gear pump) lesson3: Machine shop training. (Machining the parts of gear pump) lesson4; Machine shop training. (Machining the parts of gear pump) lesson5: Machine shop training. (Machining the parts of gear pump) lesson6: Machine shop training. (Machining the parts of gear pump) lesson7: Machine shop training. (Machining the parts of gear pump) lesson8: Machine shop training. (Machining the parts of gear pump) lesson9: Machine shop training. (Machining the parts of gear pump) lesson10: Machine shop training. (Machining the parts of gear pump) lesson11: Machine shop training. (Machining the parts of gear pump) lesson12: Casting and introduction to machine tool operation. (Video) lesson13: Lectures and basic operation on machine tools unused in Lesson 2-11.(Other machines) lesson14: Assembly and adjustment of gear pump. Report guidance. lesson15: Driving evaluation of gear pump. After all lessons are completed, students will be required to submit the report for weeks 3-13. In lesson 2-5, the students are divided into five groups, and have practical training for two classes as follows: 1. Machine tool I (Turning, Gear cutting, Wire electrical discharge machining) 2. Machine tool II (Vertical milling, Plain milling) 3. NC Machine (Machining center, NC turning) 4. Hand finishing (Scribing, Drill pressing, Filing) 5. Welding (Electric-arc welding)
Text/Reference Books,etc.	Textbook will be post text on moodle. Textbook: 第一類（機械系）工作実習参考資料，大学院工学研究科機械システム工学専攻・工学部第一類（機械系）ものづくりプラザ編．
PC or AV used in Class,etc.
(More Details)	Textbook, Handouts, Visual materials (Video/PC/Others）
Learning techniques to be incorporated
Suggestions on Preparation and Review	Please study the text book before practical training. Make corrections to the report as instructed.
Requirements	Machine Shop Training (a) and (b) are same in the content. To have class with small group, one grade is divided to two groups (Approximately 80 people in each group), and the each group is divided to class (a) and (b), again. Therefore, the student must take only one class, either Machine Shop Training (a) or (b).
Grading Method	The students are required to attend all class and to submit the report. The grading is accomplished by behavior in the class and submitted report.
Practical Experience	Experienced
Summary of Practical Experience and Class Contents based on it	Machining of structural materials is part of research.Introducing research during practical training.
Message	This subject is a specialized (basic) subject of the Production System Engineering Course, Energy Engineering Course, Design Engineering Course, and Intelligent Mechanical Engineering Course of the Faculty of Engineering, Category 1 (Mechanical Systems Engineering).The symbol (D) shown at the end of each item in ``Class Goals'' represents each item in the first category of goals (see the URL below for details). https://www.hiroshima-u.ac.jp/mec/kouichi/about/
Other	After second lesson, preparation of Work Hat, clothe, trouse. Details will be explained in the first lesson.
Please fill in the class improvement questionnaire which is carried out on all classes. Instructors will reflect on your feedback and utilize the information for improving their teaching.

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